Chad, I feel your pain but also think this is one more step in the evolution of the PTS-Flowbench-Tech Flowbench. You are considered an honest man in the industry the bench racers and pipe dream guys that live on many of these forums have no idea what it take to do what you do for a living, be profitable at it and sell a winning product. Snap on Tools don’t make the mechanic nor does owning a Bridgport qualify you as a machinist, though many on these forums would think so. Next it will be flow simulators and modeling, they all like to talk about the model they built on the computer that is BLA BLA BAL… if you don’t own the software or use it well you get the picture.
Chad I know what you will do and that will be honest and tell us all what you see in the end and that will do nothing but add credibility to the PTS line of Products. Now here is where I diverge, I believe we are talking about three type of FlowBenches, SF which is a production bench possibly now made in Korea who knows, then you have the PTS-Flowbench-Tech design and then there is DIY and we have all seen plenty of these, some very nice and others, well!. In R&D on the PTS DM with Bruce we did a lot of testing on ADC (Analog to Digital Converters) we have two choices on hand and yes cost is factor, we could use 10 Bit resolution or 12 Bit Resolution? Here is the facts we tested both and we were hard pressed to find any difference, at 10 Bits the 16” DP is measured at .015 increments averaged at a minimum of 100 times a second, the 12 bit is .004 averaged at 200 times a about 3 time more sensitive. But we could see little difference in the core flow range of flow with normal plate use. The 12 bit DM was so sensitive that it picked up the air pulses from the motors and affected low flow numbers on tests where we used a 650CFM internal plate measuring a 25CFM calibration plate we were off as much as 2CFM now remember 25CFM on a 650 internal is .02? of DP so yes we were splitting hairs but that is what we do when we test the product..
My point and for all those that own an SF 100 series bench I mean no disrespect, but first off the only thing a 100 series has in common with any of the other benches is the SF name second I believe and it does not matter what OIL you use in your monometer, that a user could not consistently read a monometer the same every time SF 120 or SF600. It can come down to a simple I am ready for a new pair of glasses? To many variables more error and error in operation creates differences in flow numbers, period we are not talking same day testing but one guy VS the other on the other side of the continent and it does not matter what bench your using. Find me one guy out there that could see .020 on a monometer consistently and call it so?
That fact of the mater is the bench racers have always been a sore point in the industry and yes it is fun to see them show up at the track pulling there Hallmark trailer with the wife’s Escalade just to here them say that there not racing today they are there to test some new parts on loan from NASA.
At the end of the day it is really all about Error’s, the design of the PTS bench with PTS DM reduces the points of Error in the benches operation Period! it does and does it well. The fact is as long as man is involved we will never take the human error out of the test process and procedures and that the data shows consistently, this my friends is why the most recent test was done with heads and not a fixed test fixture, as the results would have shown the discrepancies of the Flow Benches but it is the averaging of errors is what make the numbers look good to all look at the averaging in the results.
Nuff said I will get off my box.
Good luck with your new toy Chad I always am up for a new tool, I look forward to much discussion, maybe even some input from SF tech support when you ask them why your new bench does not read right.
Rick