by 84-1074663779 » Mon Feb 09, 2004 4:49 pm
I have had my share of dramas getting repeatable results from dial indicators as well. In every case it has been the way it has been mounted on the head, rather than the dial indicator itself. Valve retainers are slippery little critters, and the indicator must be mounted exactly parallel with the valve axis, and be extremely rigid. Stopping the end of the indicator from skidding around on the retainer can also be difficult.
The way I do it now, is to use a large diameter fine threaded bolt that bears down on the top of the valve stem, and place the dial indicator on the back of the bolt head.
I use a specially prepared bolt with a recess turned on the threaded end that fits neatly over the top of the valve stem. This stops it sliding around and holds the bolt concentric with the valve stem. I have also drilled a dimple in the centre of the bolt head to positively locate the dial indicator.
The bolt threads into a heavy round bar which is held in position by the overhead cam bearing saddles, so it can be just slid along to adjust various valves on each side of the head.
My dial indicator is attached to a bracket welded onto this bar. The whole thing is a pretty simple fixture, but it is very rigid, and it holds everything in perfect alignment along the valve axis.